How Much Weight Can One Man Pull With Trolly Cart Safe Use of Sack Trucks

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Safe Use of Sack Trucks

A simple sack truck is a great addition to any workplace that needs to carry or move boxes or goods. This will help reduce the risk of injury to the workforce from manual handling as well as increase productivity.

Manual Handling Injuries

More than a third of injuries reported each year are the result of manual handling, which is supporting or transporting loads with body strength or by hand.

Hit by a Moving Vehicle – 2%

Fall – 4%

Hit by a Falling Object – 13%

Others – 20%

Travel – 23%

Handling – 38%

Check List

Before using a sack truck or other type of handling aid, check the following points: Is the equipment suitable for the job?

  • Make sure the wheels turn freely.
  • Is the device well maintained? (The law requires equipment to be well maintained)
  • What type of wheel is suitable for the floor surface, ie Wheel diameter, tire type (solid or pneumatic).
  • Is the hand grip comfortable and good?
  • Is the handle between waist and shoulder height?
  • If the truck is fitted with brakes, do they work?
  • Is the recommended load capacity appropriate for the load to be moved?
  • Is the load unstable or heavy? Use a load strap to secure the item.
  • Troops are needed

    The amount of body force required to move an object on a flat surface using a well-maintained sack truck or similar handling aid is approximately 2% of the load’s weight. Example: If the weight of a load is 400kg then the force required to move it will be 8kg. If the condition is not perfect such as the device is in bad working order or the wheels are not in the right position, then the power required may be greater. Remember that the operator should always try and push rather than pull the load providing a clear line and be able to control the stopping and steering of the truck.

    Moving Items On Slopes

    When trying to negotiate a ramp or slope with open workers should always try to get help from other workers when necessary as pulling or pushing forces can be too high. Example: If the same 400kg load used in the previous example must be moved up a slope of 1 in 12 (5 °), then the required force increases to around 30kg even in perfect conditions, ie smooth surface and good wheels. This is above the recommended guidelines for men and also above the weight guidelines for women.

    Smooth or uneven surface

    When using a hand truck or similar handling aid on smooth or uneven surfaces, the power required is higher. On uneven surfaces this force increases up to 10% of the load weight, although the use of larger wheels can offset this to some extent. The strength required for soft ground may be worse than for uneven ground.

    Stance and Speed ​​of Pace

    The operator must not go faster than walking speed and keep his feet away from the load he is carrying. This will make it easier to push and prevent them from getting tired too quickly.

    Force Guidelines for push and pull

    Force to stop or start running. man – 20 kg Women – 15 kg

    A constant force is required to keep the load in motion. man – 10 kg Women – 7 kg

    General Precautions

    Operators should minimize and be aware of the following hazards

    • When moving loads on dock platforms, dock plates/bridges, inclines or uneven surfaces, make sure that the wheels of the truck are away from the edges.
    • See other tucks, barriers and obstacles to avoid the possibility of collision.
    • Consider buying or fitting trucks with knuckle guards on the hand grips to reduce the risk of trapping the operator’s hands between the truck and other objects.
    • Keep the center of gravity of the load as low as possible.
    • When moving some objects or boxes. Place lighter objects on top of heavier objects.
    • Make sure the load is balanced so that the weight is taken on the axle and not the handle.
    • Limit the load height to allow a clear view in front of you.
    • Use trucks designed for the purpose at hand, i.e. curved back trucks for carrying drums or cylinders, high back straight sack trucks for white goods, etc.
    • Let the truck take the weight of the load as the operator only has to push and balance the truck.

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